The Process
Step One: Surface Preparation
Preparation of the concrete substrate is often the most critical step when installing floor coating. We use commercial floor grinders affixed with diamond abrasive tooling on all concrete surfaces to effectively remove the top cream layer of concrete and to expose a porous and contaminant-free surface. We take necessary precautions to keep the dust to a minimum. Each of our technicians is experienced in evaluating and preparing the concrete floor to meet our rigorous standards.
We can also remove pre-existing coatings in this step such as epoxy, paint and other sealers.
Step Two: Crack Repair
There are several different types of cracks that can appear in concrete after the original pour including expansion cracks, shrinkage cracks, and various settlement cracks. In addition, concrete spalling can occur due to erosion or moisture intrusion. Our experienced floor technicians will repair cracks, holes and other imperfections with an objective to make the floor as smooth and defect free as possible prior to our product installation.
Step Three: Polymer (Epoxy) and Chip Broadcast
After the surface is fully prepped, repaired, and cleaned, we then roll out a thick application of our 100% solids polymer (epoxy) with large 18″ rollers making sure to allow the product to level as much as possible. This is immediately followed with the full broadcast of decorative color flakes to the point of rejection. The garage doors are lowered manually for the floor to cure overnight.
Step Four: Reclaim Excess Chips
The next step in our process includes the reclaiming of excess flakes on the surface with a blower. Once the excess chips are collected and removed, the floor is scraped and/or buffed to achieve the desired amount of texture.
Step Five: Poly Hybrid Clear Coat
As a final step in the installation process, we apply our industrial grade polyaspartic clear coat. This product dries very rapidly and must be rolled with precision. We install the highest-quality poly clear coat available in sufficient quantities to ensure a uniform high gloss look that will stand up to the heavy weight of vehicle traffic, hot tires, etc. During this step, we can also add anti-skid aggregate to protect against slickness.
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The Beginning
In 1996, Robert Hanson, GarageFloorCoating.com’s founder and current president, started up a sole proprietorship in Phoenix, AZ. His small company specialized in the installation of coating systems, and his main focus was on small residential contracts that included the coating of garage floors, walkways, driveways, patios and more.
Mr. Hanson soon realized that Arizona’s hot, dry climate had an unexpected effect on concrete coatings: they cure very quickly and tend to be soft and porous, so many of the products used in standard coating systems simply wouldn’t work in Arizona.
This revelation revolutionized Mr. Hanson’s approach to coating systems. He embarked on a journey of research and development (R&D), which eventually led to the creation, and perfection, of a combination of coating materials and installation processes that would both resolve Arizona’s unique climatic challenges and turn soft, drab concrete into durable yet elegant flooring.
The first series Mr. Hanson developed, two- to three-component, industrial polymer coating systems and installation processes, gave simply incredible results: durable yet beautiful coating systems that would work not only in Arizona, but in all kinds of conditions, across North America.
Gfc is Born
Mr. Hanson’s revolutionary new coating systems and processes formed the foundation of his new company, GarageFloorCoating.com (GFC), in 1999, and he soon began adding commercial and industrial contracts to his ever-expanding residential roster. Soon, GFC began offering a wide selection of systems, colors and pricing options to its customers, “media systems,” for installation in garages, basements, patios, walkways, warehouses, and any retail or commercial space.
The Market Leader
GFC is now an industry leader in concrete coatings across North America. Our unique, proprietary floor coating products have been developed over the course of 25+ years to be the highest quality polymers in the concrete coating marketplace.
With a network of more than 30 dealers nationwide, we have access to the latest industry trends, product enhancements and new install techniques that keep us at the forefront of the concrete floor coating industry. Additionally, we have box trucks, propane grinders, and vacuum systems to provide the right equipment in all circumstances, including commercial installs.
Expertise in GFC Atlanta
All of our floor technicians are trained to be the best in the game. We work day-in and day-out to assure each of our customers that we can and we will provide the best work in the industry. Each and every one of our technicians are trained to know what system should be used to best suit your concrete floor, and what process should be taken to maximize its longevity. You will find one of our experienced team leads on each and every job, allowing the job to flow efficiently.